{"id":992625,"date":"2025-12-31T19:29:49","date_gmt":"2025-12-31T18:29:49","guid":{"rendered":"https:\/\/gustav-obermeyer.com\/?page_id=992625"},"modified":"2026-07-14T14:48:46","modified_gmt":"2026-07-14T13:48:46","slug":"tu91-pe-dk-tube-filling-machine-for-low-viscosity-products-in-the-pharmaceutical-sector","status":"publish","type":"page","link":"https:\/\/gustav-obermeyer.com\/en\/filling-systems\/tube-filling-machines\/tu91-pe-dk-tube-filling-machine-for-low-viscosity-products-in-the-pharmaceutical-sector\/","title":{"rendered":"TU91 PE DK \u2013 Tube Filling Machine for Long-Neck Tubes (90\/min)"},"content":{"rendered":"\t\t
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TU91 PE DK - Tube filling machine (long-neck tube\/microclyster) for low-viscosity products in the pharmaceutical sector (90\/min)\n<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The TU91 PE DK<\/strong> is a specialized tube filling machine designed for processing low-viscosity and alcoholic products into long-neck tubes or micro-enemas<\/strong>. The system was specifically developed to meet requirements where high speeds and precise dosing of liquid media are paramount. <\/p>

The tube filling machine for long-neck tubes achieves a throughput of approximately 90 tubes\/min<\/strong> (single-lane; in a two-lane configuration, up to 160 tubes\/min are possible). Despite the high cycle rate ,<\/strong> a filling accuracy of \u00b1 0.5%<\/strong> is guaranteed. A mechanical system optimized for low-viscosity products ensures that the product does not slosh even during rapid movements, which guarantees clean sealing processes. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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GMP, hygiene and cleaning speed<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Thanks to optional ATEX compliance<\/strong>, the system is suitable for the safe filling of alcoholic and highly flammable products. GMP- and FDA-compliant data integrity in accordance with 21 CFR Part 11 ensures the necessary legal certainty in documentation. This safety package is complemented by integrated rapid-cleaning technology, which not only ensures the highest level of process hygiene but also effectively minimizes setup times and downtime. <\/p>

The TU91 PE DK is controlled via a 17″ touch display with integrated user and recipe management. The system can also communicate seamlessly with downstream machines. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t

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Technical highlights<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Drive & mechanics<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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  • Loi Liquide technology:<\/b> Cam-controlled 12-station rotary indexing table with movement sequences optimized for low-viscosity products to prevent sloshing effects at up to 90 tubes\/min.<\/b><\/li>
  • Gentle handling:<\/b> soft-touch guiding and specialized tube holders with integrated ejector protect sensitive surfaces.<\/li>
  • Durability:<\/b> Cam-controlled work stations and automatic central lubrication (H1 fluid grease) ensure low-wear continuous operation.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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    Dosing accuracy & quality assurance<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    • Precision filling:<\/b> Filling accuracy of better than \u00b1 0.5%<\/b> (standard deviation for very small quantities approx. 0.01 g).<\/li>
    • Integrated sensor technology:<\/b> double pharmaceutical code scanning for alignment and code checking as well as air bubble detection in the product.<\/li>
    • Discharge:<\/b> Highly dynamic, separate good\/bad discharge with torsion-free discharge via hose coils.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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      Hygiene & maintenance<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      • Minimal contact surfaces:<\/b> Only 6 parts in contact with the product per pump (approx. 325 cm\u00b2 total surface area) for extremely short cleaning times.<\/li>
      • Fast service:<\/b> Tool-free adjustment of the feeders and quick-change pump units (autoclavable).<\/li>
      • GMP design:<\/b> Line-clearance-optimized machine design with transparent covers for maximum process visibility.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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        Control & integration<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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        • Compliance:<\/b> Data integrity in accordance with 21 CFR Part 11<\/b> including audit trail, message logger and automated PDF batch report.<\/li>
        • Smart Stop:<\/b> Intelligent communication with downstream packaging machines to prevent product loss during line stops.<\/li>
        • Flexibility:<\/b> Scalable filling volumes from 0.5 to 300 ml<\/b> and optional design for metal tube processing.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t
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          Technical data<\/h3>
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          Performance<\/th>up to 90 tubes per minute (single-lane)<\/td><\/tr>
          Type of execution<\/th>Single-lane<\/td><\/tr>
          Containers<\/th>Laminate\/PE tube, long-neck tubes or microclysters<\/td><\/tr>
          Container dimensions<\/th>Diameter: 9\u201350 mm, length: 65\u2013240 mm<\/td><\/tr>
          Dosing range<\/th>0.5-300 ml<\/td><\/tr>
          Dosing accuracy<\/th>better than \u00b1 0.5 %<\/td><\/tr>
          Material design<\/th>AISI 316L stainless steel, FDA-compliant plastics, GMP version<\/td><\/tr>
          Weight<\/th>approx. 2 t<\/td><\/tr>
          Dimensions<\/th>approx. 1.3 m (length) x 1.4 m (width) x 2.1 m (height)<\/td><\/tr>
          Power acceptance<\/th>400 V \/ 50 Hz \/ 6 bar<\/td><\/tr>
          Highlights<\/th>Minimal contact surfaces for fast cleaning, integrated sensors for fill monitoring, compliance for the pharmaceutical sector<\/td><\/tr><\/tbody><\/table><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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          Note: The figures provided are approximate and are for general guidance only. Since our machines are custom-configured, specific details may vary depending on the equipment, product characteristics, and application. The information in your individual quote is always binding. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

          TU91 PE DK – Tube filling machine for low-viscosity products in the pharmaceutical sector<\/p>\n","protected":false},"author":1,"featured_media":994620,"parent":990541,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"inline_featured_image":false,"footnotes":""},"class_list":["post-992625","page","type-page","status-publish","has-post-thumbnail","hentry"],"yoast_head":"\nTU91 PE DK \u2013 Tube Filling Machine for Long-Neck Tubes (90\/min) | Gustav Obermeyer - Abf\u00fcllanlagen<\/title>\n<meta name=\"description\" content=\"The all-around tub filling machine \u2713 Top-notch service \u2713 Tub filling machine for long-neck tubes \u2713 Give us a call! \u260e\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/gustav-obermeyer.com\/en\/filling-systems\/tube-filling-machines\/tu91-pe-dk-tube-filling-machine-for-low-viscosity-products-in-the-pharmaceutical-sector\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"TU91 PE DK \u2013 Tube Filling Machine for Long-Neck Tubes (90\/min) | Gustav Obermeyer - Abf\u00fcllanlagen\" \/>\n<meta property=\"og:description\" content=\"The all-around tub filling machine \u2713 Top-notch service \u2713 Tub filling machine for long-neck tubes \u2713 Give us a call! 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