{"id":991006,"date":"2021-04-20T13:40:16","date_gmt":"2021-04-20T11:40:16","guid":{"rendered":"https:\/\/gustav-obermeyer.webpx.de\/glossar\/filling-systems\/"},"modified":"2025-08-14T09:05:51","modified_gmt":"2025-08-14T07:05:51","slug":"filling-systems","status":"publish","type":"encyclopedia","link":"https:\/\/gustav-obermeyer.com\/en\/glossar\/filling-systems\/","title":{"rendered":"Filling systems"},"content":{"rendered":"
A filling system is used to fill substances into containers or vessels and is used in industry. For example, in the pharmaceutical, food and cosmetics industries. Different filling systems are required for different substances. In technology, a system is defined as a methodical and systematic combination of apparatuses, devices and\/or machines arranged in a row. <\/p>\n

Definition<\/h3>\n

Systems are large technical equipment consisting of several technical elements. These are interconnected in terms of function, control or safety, which is why a partial failure can affect the entire system. This interdependence can lead to complex malfunctions. For the synchronization of a system, there is a control device that influences the production process. <\/p>\n

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Filling systems: How they work<\/h3>\n

The filling systems measure the quantity by volume, for example, by a piston drawing the substance from the container and pressing it out through the turned three-way valve on return. The quantity setting is changed by the stroke of the piston. Another way of determining the quantity is to measure the filling level using a sensor on the filling tube, which is inserted into the container. As soon as the fill level is reached, the product supply is stopped. A third method for determining the fill level is a flow meter. The installed measuring device determines the flow rate via induction measurement and ensures that the filling valve closes when the fill level is reached. <\/p>\n

Filling systems are available in linear or carousel design. In linear systems, a certain quantity is filled with interruptions, whereas in the carousel version, the containers are filled continuously in a circular motion around the carousel construction of the filling machine. Compared to linear filling systems, carousel filling machines achieve higher frequencies (hourly output). <\/p>\n

Composition<\/h3>\n

A bottling line consists of various parts, including<\/p>\n